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Compact controller

»Pneumatic chip«

Whether as a block or panel construction –
all functional and operating elements are located on the compact control.
Every pneumatic chip leaves our factory fully tested and ready for installation in your machine or system.

Our customers rely on this type of control because they can achieve enormous cost savings through the advantages of this compact system.

By eliminating the tubing for the individual components, the customer saves costs. The error potential inherent in standard tubing is reduced to zero through the use of the compact controller.

Your control – as compact as possible!
Your advantages at a glance

Cost reduction

  • Control cabinet and hoses are not required
  • Shortest assembly times
  • Minimum space requirement
  • Assembly errors excluded
  • Fastest component change

Our development

  • Compact flange control configurable
    for every type of series machine
  • Shortest cable routes
    and switching times
  • Modern look and design
After-sales service is guaranteed
to our customers!
ZK3116-20 Steuerblock

Compact control (Pneumatic chip)

Article no.: ZK3116-20
Design: Block
Pmax: 10 bar
Actuation: electric and manual actuation
Components: – flanged directional control valves
– pressure regulators
– ball vulves
– throttle check valve
– safety pressure relief valve
– engraving
– suction valve
Features: – control cabinet and hoses are no longer required
– shortest assembly times
– low space requirement
– assembly errors excluded
– fastet component change
– no machine downtimes
Application: Adhesive and dosing technology

 

ZK3116-11 Steuerblock

Compact control (Pneumatic chip)

Article no.: ZK3116-11
Design: Block
Pmax: 10 bar
Actuation: electric and manual actuation
Components: – flanged directional control valves
– pressure regulators
– integrated pressure regulator
– start valve and ball valve
– throttle check valve
– unlockable check valve
– pressure switch
– safety pressure relief valve
– engraving
Feartures: – control cabinet and hoses are no longer required
– shortest assembly times
– low space requirement
– assembly errors excluded
– fastet component change
– no machine downtimes
Application: Adhesive and dosing technology

 

Compact control (Pneumatic chip)

Article no.: ZK3133
Design: Block
Pmax: 10 bar
Actuation: electrical and manual actuation
Components: pressure switch, 3x 5/2 directional valves,
proportional pressure control valve,
fine pressure control (max. 3 bar),
connector strips WAGO, start-stop valve
Features: – conversion for further functions possible,
– only one electrical cable required as input
Application: Ultrasonic technology

 

Blocksteuerung ZK3151-B

Compact control (Pneumatic chip)

Article no.: ZK3151-B
Design: Block
Pmax: 10 bar
Actuation: electrical and manual actuation
Components: – 2x 3/2 NC directional valve,
– 5/3 directional valve RFG,
– 2x fine pressure control 0-3 bar,
– check valve, 2x throttle check valve,
– safety relief valve 1 bar, incl. engraving
Advantages
economy:
switch cabinet & hoses not required, shortest assembly times,
smallest space requirements, assembly errors ruled out,
fastest component change, no machine downtime
Application: Adhesive- anddosing technology

 

Compact control (Pneumatic chip)

Article no.: ZK3116
Design: Block
Pmax: 10 bar
Actuation: electrical and manual actuation
Components: – flanged directional control valves
– integrated pressure regulators
– start valve and ball valve, throttle check valve,
– non-return valve can be unlocked,
– pressure switch, safety relief valve, incl. engraving
Advantages
economy:
– switch cabinet & hoses not required,
– shortest assembly times,
– smallest space requirements,
– assembly errors ruled out,
– fastest component change,
– no machine downtime
Application: Adhesive- anddosing technology

 

Compact pedal-operated controller

Article no.: ZK3091
Design: Block
Pmax: 10 bar
Actuation:: foot switch
Components: – 2x foot switch
– vacuum pump
– Directional control valves for compressed air and vacuum
– pressure regulator
– OR element
– Tappet valve
Features: – Complete valve technology integrated into the block
– Symbols lasered
– Pneumatics and vacuum in one block
– adapted to the installation situation in pit lift
Application: Lifting technology / pit jacks

 

Pneumatic unit air and vacuum

Article no.: ZK3091
BDesign: Block
Pmax: 10 bar
Actuation:: electric / pneumatic
Components: – Flange directional valves for compressed air and vacuum
– Pressure regulator / Filter regulator
– Magnetic coils with cable
– Fittings
Features: – Front panel printed as requested by customer
– Can be altered for additional functions
– Equipment plug with LED and contactor
– Ideal for nitrogen forming gas
– Adapted to installation in control cabinet module insert
Application: Bonding machines

 

Compact controller, Complete device in sandwich design, double-sided installation

Article no.: ZK3039
Design: Plate
Pmax: 10 bar
Actuation: electric / pneumatic
Execution:: Pneumatic compact control incl.
– Flange directional valves
– Proportional pressure control valves
– Safety valve
– Integrated flow measurement
– Integrated pressure measurement
– Fittings, etc.
Features:

Pneumatic compact control:
– Two-sided component mounting
– 3-x plate

Complete unit:
– Complete assembly incl. final test

Application: Laboratory technology

 

Compact control (Pneumatic chip)

Article no.: ZK1385
Design: Plate
Actuation: Manual operation
Components: – Flanged directional control valves
– Flange pressure regulator
– safety valve
– logic elements
– Special valves
– fittings
– Etc.
Application: Series machines, automation technology, gluing

 

Compact controller with flange directional valve

Article no.: ZK1715
Design: Block
Actuation: electric / pneumatic / manual operation
Components: – Flanged directional valve
– integrated pressure regulator
– safety valve
– fittings
– Etc.
Application: Series machines, automation technology, gluing

 

Compact control (Pneumatic chip)

Article no.: ZK1894
Design: Plate
Actuation: electric / pneumatic
Components: – Flanged directional control valves
– Proportional pressure regulating valves
– safety valve – integrated flow measurement
– integrated pressure measurement
– fittings
– Etc.
Features: – Equipped on both sides
– 3-fold plate
– Laboratory requirements
Application: Laboratory technology

 

Compact controller in miniaturised design in a confined space

Article no.: ZK1665
Design: Plate
Actuation: electric / pneumatic
Components: – Flanged directional control valves
– integrated throttle valves and pressure regulators
– safety valve
– fittings
– Etc.
Features: – Miniature construction (NW 2)
– Compact control implemented in the smallest of spaces
– Laboratory requirements
Application: Laboratory technology

 

Compact control (Pneumatic chip)

Article no.: ZK1851
Design: Block
Actuation: electric / pneumatic
Components: – Flanged proportional valve
– integrated 2/2-way valves
– Quick plug connections for hose
– fittings
– Etc.
Features: Control size reduced to a minimum
Application: Papermaking

 

Compact control (Pneumatic chip)

Article no.: ZK1882-B
Design: Block
Actuation: electric / pneumatic / manual operation
Components: – Flanged directional control valves
– integrated pressure regulator
– fittings
– Etc.
Features: The block is designed in such a way that valves for manual operation (see picture) as well as pneumatically and / or electrically operated valves can be attached
Application: Series machines, automation technology, gluing