custom cylinders

Norm and standard cylinders don’t meet
the demands of your application?

Do you need custom dimensions, large diameters or strokes, special fastenings or are you required to observe special conditions including outdoor use?

Then KONSTANDIN is the right partner for you!

Our range of services includes mostly custom cylinders that we develop especially for our customers and produce in our own CNC production and assembly by trained staff.

We manufacture cylinders according to your requirements!
Lower your costs with tailor-made solutions!

Take a quick look at the custom cylinders that Konstandin has already produced over the last 30 years. Of course, the examples listed below only represent a small fraction of the projects that have been implemented.

We’re happy to attach your own customer label at your request – this guarantees your after-sales service.

KONSTANDIN cylinders
in the trade press

How custom cylinders keep roller coasters on track

Braking a roller coaster is anything but trivial: the deceleration has to work in all weathers and in all situations.
One option are custom cylinders with end bearing damping and the use of special materials.

To the article (German)

Art-Nr. ZK1848-SO-06-0100

Special round cylinder
Piston DIA 80 mm

Article no. ZK3250-0115

Typ R2 080-0115

TECHNICAL DATA

Piston diameter:	80 mm
Stroke:	115 mm
Pmax:	16 bar
Design:	double acting
Temperature range:	0°C to +80°C
Connection:	G 1/8″
Features:	· floor an Cover off stainless steel · hard chrome plated Piston rod · Fastening eye to floor and lid
Application:	textile industry

Short stroke miniature cylinder
Piston DIA 12 mm

Article no. ZK3016-0010

Typ KHZ6 012-0010

TECHNICAL DATA

Piston diameter:	12 mm
Stroke:	10 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Connection:	M5
Features:	· magnet · ring joint facing for signal transducer · External thread on cover M12x1.25
Application:	Cable processing machines

Gripping and folding uni
Piston DIA 20 mm

Article no. ZK3206

Typ DZ S 020-0120

TECHNICAL DATA

Piston diameter:	25 mm
Stroke:	2x 0060 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Connection:	M5
Features Aktor	– 2 steps 60 mm each – including magnet – including damping discs
Features Transverse stroke	– including single-acting cylinder – Stroke 90 mm – including braking option
Features	– Precision steel shaft – Linear bushing
Application:

Miniature cylinder (TQZ)
Piston DIA 20 mm

Article no. ZK3216-0025

Typ DZ S2 020-0025

TECHNICAL DATA

Piston diameter:	20 mm
Stroke:	25 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	+5°C to +80°C
Fastening:	Swivel mounting on the ground
Features:	– Miniature version – customer-specific dimensions
Application:	Custom spare part

Special short stroke cylinder
Piston DIA 2x 25 mm

Article no. KHZ 025-0031,6-SO

Typ RS2 060-0062

TECHNICAL DATA

Piston diameter:	2x 25 mm
Stroke:	31,6 mm
Pmax:	7 bar
Design:	double acting
Temperature range:	0°C to +120°C
Connection:	NW 6
Details:	– including magnet – Adjustable throttle – locking of the piston rod via plunger
Features: (Unit for Locking)	– Locking of the piston rod in the event of pressure loss in both end positions – Single-acting
Application:	Semiconductor production facilities

Special cylinder stainless steel
Piston DIA 50 mm

Article no. ZK3131-0061

Typ KHZ 050-0061

TECHNICAL DATA

Piston diameter:	50 mm
Stroke:	61 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Connection:	G 1/8″
Features:	– stainless steel – special swivel socket – for steam environment
Application:	textile industry

Special round cylinder
Piston DIA 60 mm

Article no. ZK3012-0062

Typ RS2 060-0062

TECHNICAL DATA with application example

Piston diameter:	60 mm
Stroke:	62 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Connection:	Ø 2,5 mm
Features:	– coated and hardened piston rod – hardened lid and base – Air connections in the piston rod – Special dimensions
Application:	Transmission control in machine tools

Application example: Gear spindle for a milling machine

Water pumps cylinder
Piston DIA 100 mm

Article no. ZK3180-0220

Typ DZS2 100-0220

TECHNICAL DATA

Piston diameter:	100 mm
Stroke:	220 mm
Pmax:	80 bar
Medium:	water
Design:	double acting
Temperature range:	0°C to +80°C
Fastening:	Head and bottom flange
Features:	– completely stainless steel – customer-specific dimensions – continuous piston rod
Application:	Water pumps

Application example: Gear spindle for a milling machine

Special cylinder
Piston DIA 100 mm

Article no. ZK1164

Typ AZS 100-0950

TECHNICAL DATA

Piston diameter:	100 mm
Stroke:	950 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Connection:	G 1/2“
Features:	– Piston rod projection: 200 mm – Extended piston rod guide – Rear flange
Application:	barrel-filling-system for chemical industry

We at
KONSTANDIN
are here to advise
you at your side.

We supply the
best cylinder for your application.

Stainless steel cylinder
Piston DIA 160 mm

Article no. ZK2335-0100

Typ TQZ 160-Z-0100-SO

TECHNICAL DATA

Piston diameter:	160 mm
Stroke:	100 mm
Pmax:	10 bar
Design:	double acting
Temperaturbereich:	-10°C to +80°C
Connection:	G 3/4″
Features:	– stainless steel – seawater resistant – seawater coating
Application:	high seas shipping

Special cylinder
Piston DIA 200 mm

Article no. ZK2321-1200

Typ TQZ-200-Z-1200

TECHNICAL DATA

Piston diameter:	200 mm
Stroke:	1200 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Connection:	G 3/4“
Features:	– Stainless steel piston rod – Outer contour according to customer requirements – Special swivel attachment – End position cushioning
Application:	Rail control for roller coaster

Special cylinder
Piston DIA 250 mm / 320 mm

Article no. ZK3021 + ZK3023

Typ DZS1 250-0300 + DZS1 320-0390

TECHNICAL DATA

Piston diameter:	250 mm / 320 mm
Stroke:	300 mm / 390 mm
Pmax:	max. 10 bar
Design:	double acting
Temperature range:	-22,5°C to +35°C
Connection:	per 2x G1“
Features:	· Stainless steel piston rod · ATEX II 2 GD c T4 · Cover adapter · Large air connections · Adapted end of stroke damping · Flange cover · Bondupal painting
Application:	Slide valve in thepetrochemical industry

Special cylinder
Piston DIA 250 mm / 400 mm

Article no. ZK3021 + ZK3026

Typ DZS1 250-0300 + DZS1 400-0540

TECHNICAL DATA

Piston diameter:	250 mm / 400 mm
Stroke:	300 mm / 540 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	-22,5°C to +35°C
Connection:	per 2x G1“ / je 4x G1“
Features:	· Stainless steel piston rod · ATEX II 2 GD c T4 · Cover adapter · Large air connections · Adapted end of stroke damping · Flange cover · Bondupal painting
Application:	Slide valve in thepetrochemical industry

Telescopic cylinder
for small installation spaces

Article no. ZK1222

Typ SZ2 025-012-0122

TECHNICAL DATA

Piston diameter:
Stroke:	122 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Features:	– End position cushioning – for small installation spaces – customer identification – Serial number
Application:	Maschinenbau

Multi-position cylinder
in 2 steps

Article no. ZK1954-050-350-SO-02

Typ DIA 40/50

TECHNICAL DATA

Steps:	2
Piston diameter:	Step 1: 40 mm Step 2: 50 mm
Stroke:	Step 1: 50 mm Step 2: 350 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +70°C
Features:	– Magnet in Step 1 + 2 – End position cushioning
Application:	– glass industry – blast furnaces

Rotating cylinder
with rotary unions

Article no. ZK1590

Typ EZS 100/0065

TECHNICAL DATA

Piston diameter:	100 mm
Stroke:	65 mm
Pmax:	10 bar
Design:	single acting
Temperature range:	0°C to +80°C
Connection:	Special flange
Features:	– Combination with rotary unions – The cylinder rotates in the installation position – retracted spring force approx. 1000 N – extended spring force approx. 4000
Application:	mechanical engineering

Outdoor special cylinder
Piston DIA 63 mm

Article no. ZK1847-E-0300

Typ TQZS-063-E-0300 100/0215

TECHNICAL DATA

Piston diameter:	63 mm
Stroke:	300 mm
Pmax:	6 bar
Design:	double acting
Temperature range:	-30°C to +80°C
Fastening:	special swivel mounting on the floor
Features:	– Suitable for outdoor use – air connections on one side – Air duct inside the cylinder – integrated pilot operated check valve – integrated check valve (P) – Attenuation protection
Application:	vehicle construction

Rotary union-cylinder combination
Piston DIA 80 mm

Article no. ZK5505-SO-03

Typ DDF-2-1/4-SO TQZ-080-0080

TECHNICAL DATA

Piston diameter:	80 mm
Stroke:	80 mm
Pmax:	6 bar
Channels:	2
Design:	double acting
Rotation speed:	20 U/min.
Connection:	G 1/4″ (via rotary union)
Features:	sealed ball bearings
Application:	– dusty environment – grinding machines

Special cylinder
with spring assistance

Article no. ZK1807

Typ DZS 100/0215

TECHNICAL DATA

Piston diameter:	100 mm
Stroke:	215 mm
Pmax:	10 bar
Design:	double acting with spring assistance
Temperature range:	-5°C to +50°C
Fastening:	swivel attachment on the ground and a clevis
Features:	– Air connections on one side – Air duct inside the cylinder – Compression spring lying outside – retracted spring force approx. 5400 N – extended spring force approx. 1600 N
Application:	fairground ride

Oscillating cylinder
Piston DIA 100 mm

Article no. ZK1437

Typ DZS 100/100

TECHNICAL DATA

Piston diameter:	100 mm
Stroke:	100 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	-0°C to +80°C
Fastening:	swivel attachment on the ground
Features:	– including control valves – automatic starting process by supplying compressed air
Application:	– mechanical engineering – automation – barrel pumps

Special cylinder with
extended piston rod

Article no. ZK1958-0150

Typ DIA 100

TECHNICAL DATA

Piston diameter:	100 mm
Stroke:	150 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Features:	– extended piston rod – Stainless steel piston rod – External thread cover
Application:	– Mechanical engineering – Automation

Special cylinder with bellows
to protect the piston rod

Article no. ZK1959-0200

Typ DIA 125

TECHNICAL DATA

Piston diameter:	125 mm
Stroke:	250 mm
Pmax:	10 bar
Gesign:	double acting
Temperature range:	0°C to +80°C
Features:	Bellows to protect the piston rod
Application:	– Mechanical engineering – Automation

Tandem-cylinder
with integrated control valves

Article no. ZK1957-0040

Typ DZS6 125-0040

TECHNICAL DATA

Piston diameter:	125 mm
Stroke:	40 mm
Pmax:	6 bar
Design:	double acting
Temperature range:	0°C to +80°C
Features:	– four stages – Addition of the piston forces
Application:	Press construction

Custom cylinder
Piston DIA 100 mm

Article no. ZK1390-001

Typ DZS 125/01

TECHNICAL DATA

Piston diameter:	100 mm
Stroke:	150 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Features:	– verlängerte Kolbenstange – Edelstahl Kolbenstange – Deckel mit Außengewinde
Application:	– Mechanical engineering – Automation

Custom brake cylinder
Piston DIA 200 mm

Article no. ZK1852-SO-01-0080

Typ DZS1 200-0080-SO

TECHNICAL DATA

Piston diameter:	200 mm
Stroke:	80 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +60°C
Features:	– integrated swivel attachment – with end position cushioning
Application:	fairground ride

Custom brake cylinder
Piston DIA 200 mm

Article no. ZK1848-SO-06-0100

Typ DZS1 200-0100

TECHNICAL DATA

Piston diameter:	200 mm
Stroke:	100 mm
Pmax:	10 bar
Design:	double acting
Total force:	approx. 100 kN at 6 bar
Spring force:	0 mm stroke -> approx. 7.050 N 100 mm stroke -> approx. 11.200 N
Temperature range:	0°C to +80°C
Fastening:	Special swivel attachment
Features:	– very high spring force, assisted extension or holding of the force – anti-rotation
Application:	fairground ride

Multi-stage drawing cushion cylinder
Addition of the forces

Article no. ZK1453

Typ

TECHNICAL DATA

Piston diameter:	200 mm
Stroke:	80 mm
Pmax:	10 bar
Steps:	6
Design:	5 steps single acting 1 Step double acting
Temperature range:	0°C to +80°C
Fastening:	Special flange
Features:	– multi-stage, thus addition of the forces – each stage separately switchable – secured against twisting – Lifetime grease lubrication
Application:	Press construction

Oscillating cylinder
Piston DIA 500 mm

Article no. ZK1786

Typ DZS 500/190

TECHNICAL DATA

Piston diameter:	500 mm
Stroke:	190 mm
Pmax:	10 bar
Design:	double acting
Temperature range:	0°C to +80°C
Features:	– including control valves – automatic starting process by supplying compressed air
Application:	– mechanical engineering – automation – barrel pumps

Spann-Zylinder
SPE mit Verdrehsicherung

Divers Article no.

SPE = single acting / SPD = double acting

TECHNICAL DATA

Piston diameter:	20, 35, 40, 40, 100 mm
Stroke:	depending on the size and type strokes in stock, Please contact us
Pmax:	10 bar
Design:	SPE – single acting SPD – double acting
Temperature range:	0°C to +80°C
materials of construction:	Tube: galvanized steel or aluminum Lid: aluminum or brass Bottom: aluminum or brass Piston rod: steel or stainless steel Piston: aluminum
other options:	– Reduction to safety stroke – Mounting thread on the cover – Anti-twist device – Bellows – Etc.
Application:	mechanical engineering

Custom cylinders

Benefit directly from our know-how. You’ll be amazed that our employees already know your problem…

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